A speaker mesh is a protective covering in front of speakers that lets sound pass through while keeping the parts safe. With an open space percentage between 60-70%, metal speaker mesh protects the speaker without resisting audio signal transmission. With protection, it also increases the aesthetics of your device
We manufacture high-quality speaker mesh meeting stringent standards for indoor and outdoor applications. With technical expertise, we custom engineer metal speaker mesh specifically for your needs.
The Best Custom Metal Stamping Speaker Mesh Manufacturer in China
JCL is one of the most trustworthy custom metal stamping speaker mesh manufacturers in China. We specialize in high-quality metal stamping and deep draw manufacturing. Using innovative techniques and equipment, we expertly produce durable and customizable speaker mesh.
With our years of experience, we effectively design hole patterns, choose the right materials, and add unique finishes. We focus on precision at every step to create the best mesh for your specific needs.
OUR CUSTOM METAL STAMPING PROCESS FOR SPEAKER MESH
Design and Planning
JCD sheet metal fabrication manufacturer talks with customers to understand their requirements first. Our engineers then design and plan everything about the speaker mesh - including hole patterns, size, materials, thickness and finishes. We make tailored stamping dies to fulfill the custom specifications.
Piercing
Metal Piercing is the most vital step in the speaker mesh metal stamping process. Here we punch the customized hole patterns into the metal sheet using automated precision stamping machines.
We prefer doing hole-by-hole piercing over all holes together. In this method, we will create a one-by-one hole through metal piercing. And will repeat the process until the entire pattern is formed on the metal sheet.
Our machines pierce with immense perpendicular pressure to stamp out clean, accurately placed holes of the specified diameters.
Forming
The perforated metal sheet then goes through forming rolls and presses to shape the mesh into required enclosures like cones, squares, grilles etc. The mesh carefully goes through the forming step to avoid strains around the hole patterns.
Finishing
After that, we will apply speciality coatings and finishes based on requirements - matte paint, gloss enamels, anodized colors, chrome plate etc. This will increase the aesthetics and long-term durability of your speaker mesh.
Quality Checks
The finished metal speaker mesh finally goes through rigorous quality testing to validate hole consistency, positioning precision, and adhesion of coatings and to verify that it meets your requirements and the quality standard.
Quality Checks
FACTORS TO CONSIDER WHEN STAMPING SPEAKER MESH
Material Selection
For making the speaker mesh functional, it’s essential to use the right material to manufacture it. As an experienced provider for industrial metal stamping, we use the material that can both the functionality and aesthetic of your speaker.
Perforation Precision
For getting a good performance, having precise perforations is crucial. Because the patterns and size of the holes affect the sound transmission. Through our stamping process and advanced technology, we ensure every hole is precisely formed.
Customization Options
We understand every client has unique specifications. JCL provides customizable metal stamping consumer electronics and hole patterns, mesh densities, and finishes so your speaker mesh perfectly matches your intended design and audio needs.
Shaping Methods
The shape of the mesh affects its acoustic properties. Our specialists utilize custom sheet metal bending and extrusion forming techniques to craft meshes that enhance both sound quality and visual flair.
Surface Finishes
Aesthetic appeal and durability depend on precision surface finishing. We apply protective coatings, paints or powders that beautify your speaker mesh and prolong its lifespan.
BENEFITS OF JCL’S CUSTOM METAL SPEAKER MESH
INDUSTRIES & APPLICATIONS
Through our custom metal stamping technology, we precisely made holes to give you a better audio experience
We seamlessly integrate holes and slots, with customized finishes to give your speaker a unified look.
In our quality control process, we remove sharp edges to ensure our speaker mesh is user-friendly and safe to handle.
Our speaker mash is manufactured to seamlessly integrate with different audio systems and provide tailored solutions to different setups
BUSINESS AND CUSTOMER PROCESS FLOW OF METAL SPEAKER MESH
Customers submit an inquiry, explaining their requirements for precision metal stamping parts.
We send quotations to customers. They review it and consult with our team about customization options and technical details.
After that customers, confirm their details and submit the necessary information and their preferences.
Customers collaborate with our team to personalize every detail of their speaker mesh, from choosing durable metals and striking finishes to designing hole placements and upgrading with any special custom touches they need.
After finalizing and getting approval from customers, we start the manufacturing and custom metal stamping process.
We share periodic updates with our customers to keep them informed about the status of their orders.
We inform customers about the quality inspection process to ensure that their products meet the specified standards.
After that, we package your products and ship them to your address.
We share shipping information and tracking information with them so they can monitor the delivery status of their products.
After receiving speaker mesh customers give their confirmation of receiving. And give their valuable feedback about the product and overall experience.
